ScanMaster® 44 Induction Scanner
The ScanMaster® 44 induction scanner is designed to accommodate parts up to 44 inches in length. It includes the scanner assembly, a power supply, inductors, standard guarding with safety light curtains, ScanMaster® controls and a configurable water/quench cooling system.
ScanMaster® induction scanner components can be incorporated together or separately to meet specific needs, and can be easily adapted for use with external material handling units, such as a pick-and-place, linear transfer, clamp transfer and more.
Our user friendly control system simultaneously controls scan speeds (0-6 in. [152.4 mm] per second), rotation speeds (0-175 rpm), heat levels, heat times, quench times, quench temperature, time delays, and six additional user custom digital outputs.
Features
- Triple Spindles
- Built-in quench tank
- Movable Upper Center Spindle for quick and easy changeovers
- The self-contained system is easily integrated into your production line
- Different power ratings and frequency ranges are available for application-matched precision hardening
- User-friendly controls simplify set-up, changeover, and diagnostics
- Flexible workpiece capacity
- Simple utility connection for fast, low-cost installation
- Optional Radyne QAS Monitoring and Alerting System which provides process monitoring and traceability for each part processed
Specs
| ScanMaster® 44 | |
|---|---|
| Scan Length | 44 in. [111 cm] |
| Spindles | Triple Spindles |
| Spindle Spacing | 6 in. [152 mm] |
| Rotation Speed | 0-175 RPM |
| Maximum Payload | 500 lbs. |
| Single Part Diameter | 20 in. [508 mm] |
| Dual Part Diameter | 8 in. [203 mm] |
| Dimensions | 77W x 38D x 116H in. [195W x 97D x 294H cm] (150H in. [391 cm] Fully Raised) |
| Operator Interface | Touchscreen Controls Package |
| Quench Tank | 200 gal./50 GPM [757 L/189 LPM] 300 gal./100 GPM [1135 L/378 LPM] |
| Quench @ 50% Duty Cycle | 200 kW/400 kW |
Accessories
- Quick Disconnect – Quick change tooling for coil mounting
- Robotics and Material Handling Integration, i.e. integrated bowl feeders, rotary tables, step feeders, conveyors, or 6 axes robotic arm
- Radyne QAS Quality Assurance System
- Pyrometer Sensor
- Chillers
- Automatic/Semi-automatic part handling modules
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