ScanMaster® 120 Induction Scanner
The ScanMaster® 120 induction scanner is designed to accommodate parts up to 120 inches in length. It includes the scanner assembly, a power supply, inductors, standard guarding with safety light curtains, ScanMaster® controls and a configurable water/quench cooling system.
ScanMaster® induction scanner components can be incorporated together or separately to meet specific needs, and can be easily adapted for use with external material handling units, such as a pick-and-place, linear transfer, clamp transfer and more.
Our user friendly control system simultaneously controls scan speeds (0-6 in. [152.4 mm] per second), rotation speeds (0-60 rpm), heat levels, heat times, quench times, quench temperature, time delays, and six additional user custom digital outputs.
Features
- Single Spindle
- Built-in quench tank
- Movable Upper Center Spindle for quick and easy changeovers
- Self-contained system easily integrated into work cell
- Different power ratings and frequency ranges available for application-matched precision hardening
- User-friendly controls simplify set-up, changeover, and diagnostics
- Flexible work piece capacity
- Simple utility connection for fast, low cost installation
- Optional QAS 2000 Monitoring and Alerting System which provides process monitoring and traceability for each part processed
Tech Specs
| ScanMaster® 120 Induction Scanner | |
|---|---|
| Scan Length | 120 in. [304 cm] |
| Spindles | Single Spindle (3-Jaw Chuck) |
| Rotation Speed | 0-60 RPM |
| Maximum Payload | 5000 lbs. |
| Single Part Diameter | 30 in. [762 mm] |
| Dimensions | 186W x 104D x 180H in. [472W x 264D x 457H cm] (210H in. [533 cm] Fully Raised) |
| Operator Interface | Touchscreen Controls Package |
| Quench Tank | 1600 gal./400 GPM [6056 L/1514 LPM] |
| Quench @ 50% Duty Cycle | 600 kW |
Additional Add-ons
- Quick Disconnect – Quick change tooling for coil mounting
- Robotics and Material Handling Integration, i.e. integrated bowl feeders, rotary tables, step feeders, conveyors, or 6 axis robotic arm
- QAS 2000 Quality Assurance System
- Pyrometer Sensor
- Chillers
- Automatic/Semi-automatic part handling modules
- Auxilary quench tank and pump
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