Since Radyne introduced the first pc controlled scanning systems in the 80's we have continued to innovate with highly flexible systems for heat treating including the world's best scanning systems with integrated quenching for hardening, tempering and annealing applications around the Globe. Radyne produces a complete line of scanners, single shots and popups handling small to large parts that will increase your part durability and performance by precisely controlling hardening patterns throughout the part...
|NEW! Flexscan 50 and 150
Flexscan has been upgraded with 50KW and optional 150KW water systems and All New Easy to use Controls!
FlexScan - Rugged, Reliable, Economical & VersatileFlexscan breaks new ground by delivering the most affordable scanner in the marketplace. Flexscan is the ideal scanner for parts requiring less than 12" of treated length.
Initially designed for heat-treating processes in both in-place or scan hardening and tempering, the Radyne FlexScan can be adapted for different heat-treating and brazing applications.
Due to it's modular design, the base Flexcan system may be easily adapted to suit different induction heating processes including, but not limited to, heat treating, brazing and soldering, shrink fitting, and even bar-end heating for forging. As in other Radyne trademark products, the FlexScan incorporates only non-ferrous materials in the built-in modular quench and water recirculating systems.
The operators interface features a full color HMI with embedded controls with 100 recipe storage.. The modular design provides for simplicity in diagnostics and maintenance – and arranged so the system is easily adapted into various production arrangements. Optional light curtains are also available.
|Power||3kW to 50kW,10kHz to 400kHz|
|Parts Capacity||Up to 75 pounds per spindle|
|Single or Dual Spindle||8 inches between centers|
|Maximum Scan Length||12 inches|
|Scan Speed||Up to 10 inches per second|
|Part Rotation||0 to 185 RPM|
|Dimensions||46" wide x 66" deep x 75" length|
|Operator Interface||Color HMI with embedded controls|
New! The High Volume - "One Shot"Radyne's compact is a self contained dual sided single shot system for induction hardening and tempering. With throughput enough to kick out 15 Million plus hardened blade edges per year, the One Shot has the short ROI period that you need to be highly profitable.
NEW! Scanmaster Series 3 66XTH
Radyne has Updated it's wildly successful Heavy Duty Scanmaster line including the 44, 60 and 66 XTH to integrate a host of new features that make it the envy of heat treaters everywhere.
Robotic Loading and IntegrationRadyne's seasoned automation engineering team is available to develop custom automated solutions for your cellular manufacturing needs. Our Engineers fully analyze your operations and produce efficient balanced pipelines to maximize subcomponent utilization. Whether it's integrated bowl feeders, rotary tables, step feeders, conveyors, or 6 axis robots, Radyne's automation engineering team has a solution that will match your throughput and ROI goals.
Come to Radyne to develop your next custom automated cell.
|Compact Production Hardening System
The STATISCAN IV can be configured as a two or four spindle vertical-scanner or high production lift/rotate machine for hardening and tempering a wide variety of parts.
Self-Contained Design With Heat Station/Power Supply
The STATISCAN IV system features a built-in transistorized solid state power supply with heat station, programmable scanner, control and quench recirculating system. This unitized construction reduces floor space 50-80% compared to conventional systems.
Special Features To Speed Changeover
A user-friendly keyboard on the STATISCAN IV provides quick set-up, changeover and diagnostics capability. Transformer taps are changed with an externally accessible switch. To simplify set-up, upper tooling centers can be adjusted without tools. A selection of standard Insta-Change inductor mountings are also available to minimize changeover time.
Rugged Design For Dependable Production
The STATISCAN IV system is manufactured to exacting international standards. Scanning towers are machined from aluminum plates with hardened chrome plated shaft and a stainless steel guidebar. Variable speed DC motors ensure precise control of the scan and rotation speeds
High Volume, Power Integrated Horizontal ScanMaster
The Power Integrated ScanMaster units include integrated solid state induction power supplies that range from 60 to 225 kW/10 or 30 kHz. The extremely compact floor plan makes these units ideal for incorporation into an automated work cell or dedicated production line.
Radyne’s Power Integrated Horizontal ScanMaster is a self contained induction heat-treating system for shaft hardening. This compact package includes a modern transistorized power supply, non-ferrous quench and cooling system, servo-drive and user friendly Microsoft Windows XP PC-compatible control of all system variables to maintain close tolerance of heat-treated parts in a paperless environment. The system is designed to meet the stringent requirements of continuous or zone heat treating and allows simple integration with automation. If necessary, the Horizontal ScanMaster can also be configured to work with an independent power supply. Quality part monitoring is achieved with the optional Radyne PC-compatible QAS 2000TM system to continuously track, in real time, multiple, graphically-displayed process variables. Data collection and logging is maintained for future SPC analysis.
|Power Integrated Horizontal ScanMaster Specifications|
|Quench System||Water-to-water heat exchanger with non-ferrous, centrifugal pump, digital temperature controller, quench heater and filter|
|Scanning Speed||0-10 inches per second|
|Control||PC-compatible industrial workstation with Microsoft Windows XP based ScanMaster software and touch screen interface|
|Shaft Size Range||0.375 to 0.625 inch diameter, 3.875 to 12.50 inches long|
|Magazine Capacity||68 parts at 0.375 inch diameter, 41 parts at 0.625 inch diameter|
|Dimensions||72 inches wide x 80 inches high x 48 inches deep|
QAS Series 3 Quality Assurance System
Real time process monitoring provides for cost savings by offering an alternative to conventional, random sampling, and destructive testing. Simultaneous measuring of up to 8 (16 optional) process parameters at rates up to 100 samples per second data sampling (each one of the samples actually represents 10 samples), the Quality Assurance system can provide trending analysis or facilitate process variable troubleshooting.
Sensors typically measure induction heating power in kW, part rotation, scan speed, quench flow, quench temperature, water temperature, generator voltage, and part temperature.
As a stand alone unit, the QAS 2000 has a compact floor plan and can be easily added to any type of heating system that requires process monitoring. This software is now available as an integrated part of the Radyne ScanMaster controls. The QAS 2000 Quality Assurance system meets the needs of those requiring "real time" quality assurance data to ensure quality posts and record keeping of all data sensed from the induction heating system
Power Integrated Pop upRadyne's compact power integrated pop up is a self contained single shot system for induction hardening and induction tempering components. Using a lift/rotate, submerged quench method the pop up is designed to meet your specific heating requirements. The integrated transistorized power supplies range from 75 kW to 225 kW/3, 10 or 30 kHz. With two or three position capability, spindle rotation from 0-200 RPM and spindle load up to 150 pounds this system is easily integrated into a cell manufacturing line for high volume processing. A user friendly touch screen operator interface panel and PLC control enables quick and easy set up. Adding Radyne's QAS 2000 Quality Assurance system completes a work cell that represents the latest in induction heat treating technology