Radyne Heat Treating and Scanning Systems

Since Radyne introduced the first pc controlled scanning systems in the 80's we have continued to innovate with highly flexible systems for heat treating including the world's best scanning systems with integrated quenching for hardening, tempering and annealing applications around the Globe. Radyne produces a complete line of scanners, single shots and popups handling small to large parts that will increase your part durability and performance by precisely controlling hardening patterns throughout the part...

Flexscan - the ultimate, cost effective heat treat scanner

FlexScan - Rugged, Reliable, Economical & Versatile

Flexcsan breaks new ground by delivering the most affordable scanner in the marketplace. Flexscan is the ideal scanner for parts requiring less than 12" of treated length.

Initially designed for heat-treating processes in both in-place or scan hardening and tempering, the Radyne FlexScan can be adapted for different heat-treating and brazing applications.

Due to it's modular design, the base Flexcan system may be easily adapted to suit different induction heating processes including, but not limited to, heat treating, brazing and soldering, shrink fitting, and even bar-end heating for forging. As in other Radyne trademark products, the FlexScan incorporates only non-ferrous materials in the built-in modular quench and water recirculating systems.

The operators interface features a full color HMI with embedded controls. The modular design provides for simplicity in diagnostics and maintenance – and arranged so the system is easily adapted into various production arrangements. Optional light curtains are also available.

Specifications
Power	3kW to 40kW,10kHz to 400kHz
Parts Capacity	Up to 75 pounds per spindle
Single or Dual Spindle	8 inches between centers
Maximum Scan Length	12 inches
Scan Speed	Up to 10 inches per second
Part Rotation	0 to 185 RPM
Dimensions	46" wide x 66" deep x 75" length
Operator Interface	Color HMI with embedded controls

	New! The High Volume - "One Shot" Radyne's compact is a self contained dual sided single shot system for induction hardening and tempering. With throughput enough to kick out 15 Million plus hardened blade edges per year, the One Shot has the short ROI period that you need to be highly profitable. Setup for Robot load Conveyor outfeed Confined quench covers Stainless Quench Basin Rugged Steel Base Fully Integrated Controls Part Present Sensors Automatic Cycle Start on Operator Clear and part present.
	NEW! Scanmaster Series 3 66XTH Radyne has Updated it's wildly successful Heavy Duty Scanmaster line including the 44, 60 and 66 XTH to integrate a host of new features that make it the envy of heat treaters everywhere. Scan long parts up to 44", 60" and 66” 250 lbs/spindle Moveable Upper Center Spindle for quick and easy changeovers Self-contained system easily integrated into workcell. Benchtop mounting of your favorite supply Different power ratings and frequency ranges available for application matched precision hardening. User-friendly controls simplify set-up, changeover and diagnostics. Flexible workpiece capacity. Simple utility connection for fast, low cost installation. Compact. Requires minimum floor space. Built by the world’s largest designer and manufacturer of induction heating equipment. Worldwide parts and service. Radyne's ScanMaster components can be incorporated together or separately to meet the specific needs of the heat treater. These user friendly, PC-compatible controlled systems provide for easy system set up, production monitoring, on-board fault logging and diagnostics. The computer directs simultaneous control of scan speeds (0-12 inches [305 mm] per second), rotation speeds (0-250 rpm), heat levels, heat times, quench times, time delays, and six additional user custom digital outputs.
	Robotic Loading and Integration Radyne's seasoned automation engineering team is available to develop custom automated solutions for your cellular manufacturing needs. Our Engineers fully analyze your operations and produce efficient balanced pipelines to maximize subcomponent utilization. Whether it's integrated bowl feeders, rotary tables, step feeders, conveyors, or 6 axis robots, Radyne's automation engineering team has a solution that will match your throughput and ROI goals. Come to Radyne to develop your next custom automated cell.
	Statiscan Unitized Vertical-Scanning System With Four Spindles Features / Benefits Four spindles to process four parts at a time. Scan long parts up to 24” on standard model. Self-contained system easily integrated into workcell. Different power ratings and frequency ranges available for application matched precision hardening. User-friendly controls simplify set-up, changeover and diagnostics. Flexible workpiece capacity. Simple utility connection for fast, low cost installation. Compact. Requires minimum floor space. Built by the world’s largest designer and manufacturer of induction heating equipment. Worldwide parts and service.
	Compact Production Hardening System The STATISCAN IV can be configured as a two or four spindle vertical-scanner or high production lift/rotate machine for hardening and tempering a wide variety of parts. Self-Contained Design With Heat Station/Power Supply The STATISCAN IV system features a built-in transistorized solid state power supply with heat station, programmable scanner, control and quench recirculating system. This unitized construction reduces floor space 50-80% compared to conventional systems. Special Features To Speed Changeover A user-friendly keyboard on the STATISCAN IV provides quick set-up, changeover and diagnostics capability. Transformer taps are changed with an externally accessible switch. To simplify set-up, upper tooling centers can be adjusted without tools. A selection of standard Insta-Change inductor mountings are also available to minimize changeover time. Rugged Design For Dependable Production The STATISCAN IV system is manufactured to exacting international standards. Scanning towers are machined from aluminum plates with hardened chrome plated shaft and a stainless steel guidebar. Variable speed DC motors ensure precise control of the scan and rotation speeds
	High Volume, Power Integrated Horizontal ScanMaster The Power Integrated ScanMaster units include integrated solid state induction power supplies that range from 60 to 225 kW/10 or 30 kHz. The extremely compact floor plan makes these units ideal for incorporation into an automated work cell or dedicated production line. Radyne’s Power Integrated Horizontal ScanMaster is a self contained induction heat-treating system for shaft hardening. This compact package includes a modern transistorized power supply, non-ferrous quench and cooling system, servo-drive and user friendly Microsoft Windows XP PC-compatible control of all system variables to maintain close tolerance of heat-treated parts in a paperless environment. The system is designed to meet the stringent requirements of continuous or zone heat treating and allows simple integration with automation. If necessary, the Horizontal ScanMaster can also be configured to work with an independent power supply. Quality part monitoring is achieved with the optional Radyne PC-compatible QAS 2000TM system to continuously track, in real time, multiple, graphically-displayed process variables. Data collection and logging is maintained for future SPC analysis.

Power Integrated Horizontal ScanMaster Specifications
Quench System	Water-to-water heat exchanger with non-ferrous, centrifugal pump, digital temperature controller, quench heater and filter
Scanning Speed	0-10 inches per second
Control	PC-compatible industrial workstation with Microsoft Windows XP based ScanMaster software and touch screen interface
Shaft Size Range	0.375 to 0.625 inch diameter, 3.875 to 12.50 inches long
Magazine Capacity	68 parts at 0.375 inch diameter, 41 parts at 0.625 inch diameter
Dimensions	72 inches wide x 80 inches high x 48 inches deep
Weight	4000 lbs

	QAS Series 3 Quality Assurance System Real time process monitoring provides for cost savings by offering an alternative to conventional, random sampling, and destructive testing. Simultaneous measuring of up to 8 (16 optional) process parameters at rates up to 100 samples per second data sampling (each one of the samples actually represents 10 samples), the Quality Assurance system can provide trending analysis or facilitate process variable troubleshooting. Sensors typically measure induction heating power in kW, part rotation, scan speed, quench flow, quench temperature, water temperature, generator voltage, and part temperature. As a stand alone unit, the QAS 2000 has a compact floor plan and can be easily added to any type of heating system that requires process monitoring. This software is now available as an integrated part of the Radyne ScanMaster controls. The QAS 2000 Quality Assurance system meets the needs of those requiring "real time" quality assurance data to ensure quality posts and record keeping of all data sensed from the induction heating system

	Power Integrated Pop up Radyne's compact power integrated pop up is a self contained single shot system for induction hardening and induction tempering components. Using a lift/rotate, submerged quench method the pop up is designed to meet your specific heating requirements. The integrated transistorized power supplies range from 75 kW to 225 kW/3, 10 or 30 kHz. With two or three position capability, spindle rotation from 0-200 RPM and spindle load up to 150 pounds this system is easily integrated into a cell manufacturing line for high volume processing. A user friendly touch screen operator interface panel and PLC control enables quick and easy set up. Adding Radyne's QAS 2000 Quality Assurance system completes a work cell that represents the latest in induction heat treating technology

Radyne Heat Treating and Scanning Systems

FlexScan - Rugged, Reliable, Economical & Versatile

New! The High Volume - "One Shot"

NEW! Scanmaster Series 3 66XTH

Robotic Loading and Integration

Statiscan

High Volume, Power Integrated Horizontal ScanMaster

QAS Series 3 Quality Assurance System

Power Integrated Pop up