Induction heating is a method by which electrically conducting
materials (generally metals), are heated by a non-contact method in an
alternating magnetic field.
What are the most common applications for induction heating?
- Heat treatment of metals - induction hardening, induction tempering,
and induction annealing.
- Induction heating prior to deformation - forging, swaging,
upsetting, bending, and piercing.
- Induction brazing and induction soldering - brazing of steel, brass,
and copper to each other in combination and aluminum to aluminum.
- Induction for shrink fitting - In any manufacturing process, for
example, shrinkfitting of motor rotors to shafts, shrink fitting of
shell casings for compressors.
- Induction heating prior to coating - Of dissimilar metals, prior to
insulation, and curing, such as paint.
melting - Of all types and amounts of metals and precious metals.
- Other applications include crystal growing, cap sealing, sintering,
carbon vapor deposition, levitation, epitaxial deposition, and plasma
Basically how does induction heating work?
- Induction heating occurs when an electrically conducting object
(generally metal) is placed in a varying electric magnetic field.
Induction heating occurs due to the magnetic quality and resistivity of
the material. The magnetic qualities are only present in magnetic steel.
The varying electric magnetic field induces a current inside the
component being heated in a similar way to that of a transformer.
What makes induction heating different from other methods of heating such as resistance or conduction?
- Induction heating is a non-contact method. The heat is generated
only in the part, not in the surrounding area except by radiation. The
location of the heating can be defined to a specified area on the metal
component and achieves accurate and consistent results. As heating
occurs in the object itself, induction heating is considered more
efficient than alternative methods.
What does an induction heating system comprise of?
- An induction heating system comprises a basic induction power source
which provides the required power output at the required power
frequency, complete with matching components, an induction coil
assembly, a method of material handling, and some method of water
cooling. Most induction heating systems are water cooled with the
exception of small, low powered units.
- The methods of material handling and the induction coil arrangement
are dependent entirely upon the application. The choice of induction
power source is related to the application requirements and to
If I have an application that I feel can utilize induction heating who should I contact?
- Contact us email at firstname.lastname@example.org
- Radyne also has checklists for specific applications which can be completed and
e-mailed or faxed (414-481-8303) to us so that we can provide a fast
Where can I find other references regarding induction heating?
- Other references include Basics of Induction Heating by Chester
Tudbury (paperback) or
- Handbook of Induction Heating by Valery Rudnev, Don Loveless,
Raymond Cook and Micah Black (800 pages hardcover) - contact Radyne email@example.com for information on
how to purchase a copy.
- Elements of Induction Heating by Zinn and Semiatin
- Induction Heat Treatment of Steel by Semiatin and Stutz
- Induction Heating Handbook by Davis and Simpson
- Induction Heating for Forging - FIA Plant Engineering Committee.
Contact the Forging Industry Association at www.forging.org
There are many other references within organizations such as the
SME (Society of Manufacturing Engineers), ASM (American Society of
Metals), FIA (Forging Industry Association), and WAI (Wire Association
International) to which many papers have been written on induction
heating. Significant contributions have been given by Radyne.
If I have other questions regarding induction heating who should I contact?
- Please contact Radyne by email at firstname.lastname@example.org. You can be assured
of a fast response.